Plastic Extrusion Services

Plastic Extrusion

At Keller Plastics, we are dedicated to mastering the complexities of plastic extrusion, transforming basic materials into high-performance products. Our expertise in this field is not just about shaping plastic; it's about creating solutions that push the boundaries of technology and design. As industry leaders, we utilize this versatile technique to convert ideas into tangible, high-quality products. Our approach is rooted in a deep understanding of our clients' needs, ensuring every plastic extrusion project is executed with the utmost precision and care.

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Comprehensive Plastic Extrusions at Keller

At Keller Plastics, we pride ourselves on offering a wide range of comprehensive plastic extrusion services. We combine years of expertise with a dedication to technological advancement to ensure we meet and exceed the evolving demands of various industries. We understand the critical nature of each step in the plastic extrusion process and commit to delivering products that are not only of high quality but also innovative and tailored to the specific needs of our clients.

The Evolution of Plastic Extrusions: From Basic to Advanced Profiles

Plastic extrusions have undergone a significant transformation, and Keller Plastics has been a driving force in this evolution. Beginning with basic profiles, our journey has led us to develop advanced, intricate designs that respond effectively to modern demands. 

We have mastered a spectrum of extrusions, ranging from straightforward designs to complex, multi-faceted profiles. This evolution is a testament to our ability to adapt swiftly to the ever-changing needs of various industries, always ensuring you receive products that are both innovative and of superior quality.

Ensuring Quality and Precision in Every Extruded Plastic Product

At Keller Plastics, we hold quality and precision as the fundamental pillars of our extrusion plastic manufacturing process. Utilizing the latest in state-of-the-art technology and adhering to strict quality control measures, we ensure each extruded plastic product reflects the highest industry standards. 

Our meticulous planning, precision in execution, and thorough testing form the backbone of our process. This rigorous approach ensures that every piece of extruded plastic not only meets our stringent internal standards but also aligns perfectly with industry benchmarks, guaranteeing superior quality for our clients.

The Significance of Continuous Process in Plastic Extrusion

At Keller Plastics, the continuous process of plastic extrusion is a cornerstone of our operational efficiency and product quality. This approach is integral to our production for several reasons:

Consistency in Quality

The continuous process is pivotal in maintaining uniform quality throughout the production of extruded products. This uniformity is crucial for preserving the integrity of each product from start to finish. By ensuring consistent quality, we deliver products our clients can trust for their reliability and excellence.

Efficiency in Production

This method greatly enhances the efficiency of our manufacturing process. It allows us to produce large quantities of extruded products without compromising quality. This efficiency is critical to meeting the high-volume demands of our clients while maintaining the standards they expect from us.

Flexibility in Design

One of the most significant advantages of the continuous plastic extrusion process is its flexibility. We can produce various shapes and sizes, adapting to the diverse needs of different markets. This flexibility enables us to cater to specific client requirements and innovate in product design.


The continuous process of plastic extrusion is also cost-effective. It minimizes waste and optimizes the use of resources, contributing to a more sustainable production model. This cost-effectiveness benefits us and our clients, allowing us to provide high-quality products at competitive prices.


Another key feature of this process is its scalability. It allows us to easily increase the volume of production without sacrificing the quality or specific requirements of each product. This scalability is essential for responding quickly to changing market demands and scaling up operations to meet client needs.

The continuous process of plastic extrusion at Keller Plastics is more than just a manufacturing technique; it reflects our commitment to quality, efficiency, and flexibility. We take pride in ensuring that every product we manufacture meets and exceeds our high standards, catering to our clients’ diverse and evolving needs in the marketplace. This commitment makes us a leader in the plastic extrusion industry, consistently delivering products that embody reliability and excellence.

Our Expertise in Extrusion Plastic Technology

At Keller Plastics, our proficiency in extrusion plastic technology is unparalleled. We combine cutting-edge techniques with a deep understanding of materials science to offer solutions that are not just innovative but also highly efficient and sustainable. Our expertise covers a broad spectrum of plastic extrusion applications, from PVC extrusion to diverse plastic materials.

Advanced Techniques and Innovations in PVC Extrusion

At Keller Plastics, PVC extrusion is a critical aspect of our services where our expertise truly shines. We employ advanced techniques and continuous innovations to enhance the properties and applications of PVC, solidifying our position as industry pioneers.

Enhanced Durability

By utilizing specialized additives and processing methods, we enhance the durability of PVC, making it suitable for more demanding applications like industrial piping and outdoor furniture. These advancements ensure that our PVC products can withstand harsher conditions and have a longer lifespan.

Increased Flexibility

Our proprietary processes have been refined to increase the flexibility of PVC, allowing for a wider range of applications across various industries. This enhanced flexibility makes our PVC ideal for medical tubing, flexible hoses, and wiring insulation, where adaptability is vital.

Eco-Friendly Solutions

In recognizing the importance of sustainability, we focus on developing eco-friendly PVC extrusions. These solutions reduce environmental impact without compromising quality, making our PVC suitable for green building materials and recyclable consumer products.

Custom Compounding

We infuse PVC with various additives through custom compounding to create products with specific characteristics. This includes developing UV-resistant outdoor signage, anti-microbial medical equipment components, and fire-resistant building materials, each tailored to meet unique industry requirements. Our ongoing commitment to research and development in PVC extrusion ensures that Keller Plastics remains at the forefront of technological advancements. We continually offer our clients the most innovative and effective solutions, meeting the ever-evolving market demands.

Custom Solutions with Diverse Plastics Extrusion Materials

At Keller Plastics, we don’t just work with standard materials; we specialize in crafting custom solutions using diverse plastics extrusion. This versatility allows us to cater to specialized industrial applications and unique consumer product needs.
  • Wide Material Range: Our material range includes standard polymers like PVC, polyethylene, and polystyrene, as well as engineering plastics like polycarbonate, PEEK, and ABS.
  • Tailored Properties: We can tailor material properties to specific requirements, such as enhancing strength, flexibility, or heat resistance.
  • Application-Specific Solutions: Whether it’s for automotive, construction, medical, or any other industry, we can create custom extruded profiles that meet specific application needs.
  • Innovative Combinations: By combining different materials, we can create composite profiles that leverage the strengths of multiple polymers.
Our ability to work with such a wide range of materials and to tailor these materials to specific needs makes us a preferred partner for clients looking for custom plastic extrusion solutions.

Meeting Industry Standards with Precision in Plastic Extrusions

At Keller Plastics, adhering to industry standards is fundamental to our manufacturing process. Our precision in crafting plastic extrusions ensures compliance with the most stringent industry regulations and standards. This commitment to excellence is evident in every product we produce, delivering reliability and high performance that our clients can trust.

Unmatched Versatility in Plastic Profile Design

At Keller Plastics, our capacity for creating a wide range of extruded plastic profiles is unparalleled, showcasing our unmatched versatility in the field. Our expertise allows us to craft products ranging from simple, functional designs to highly complex configurations. This capability ensures that we can accommodate a broad spectrum of client needs, highlighting our adaptability and commitment to excellence in plastic profile design.

From Simple to Complex: A Range of Extruded Plastic Profiles

Keller Plastics’ expertise in plastic extrusion encompasses various profiles, each designed to meet specific industry needs. Our proficiency allows us to transition seamlessly from creating basic, functional designs to crafting intricate, custom profiles. This adaptability ensures that we can meet the unique demands of different industries with precision and creativity.
  • Functional Designs: Our range includes standard pipes and channels used in construction and plumbing, essential for their durability and efficiency. These foundational components are crucial in residential and commercial building projects.
  • Complex Configurations: We specialize in intricate profiles such as decorative trims for interior design, complex ductwork for HVAC systems, and components for industrial machinery. Each complex configuration requires precise engineering to ensure aesthetic appeal and functional integrity.
Our diverse range of extruded plastic profiles reflects Keller Plastics’ ability to deliver tailored solutions, from the most straightforward designs to the most elaborate configurations, showcasing our versatility and innovative approach.

Specialty Applications: Medical, Aerospace, and Beyond

At Keller Plastics, we are adept at developing extrusion solutions for industries where precision and reliability are critical. Our products serve essential functions in sectors like medical and aerospace, adhering to the highest safety and performance standards.

Medical Applications

We produce medical-grade tubing for intravenous therapy and dialysis, along with components for diagnostic equipment, such as casings and connectors. Additionally, we manufacture durable and hygienic parts for hospital furniture, including bed frames and medical carts.

Aerospace Components

Our aerospace plastic extrusions encompass interior cabin elements like overhead compartments, insulation materials for temperature and noise control, and structural components designed to withstand extreme pressures and temperatures. Our proficiency in crafting extruded plastic profiles for these specialized applications highlights our commitment to precision and reliability. Keller Plastics stands out in its ability to meet the stringent requirements of sectors where the highest levels of expertise and accuracy are imperative.

The Role of Customization in Tailoring Unique Extrusion Solutions

Customization is the cornerstone of our service offering at Keller Plastics. We understand that each project presents unique challenges and demands specific solutions. Our team works closely with clients to understand their unique requirements, whether it’s for a custom-shaped profile, a special material blend, or a product designed for specific performance characteristics.

Cutting-Edge Technologies in Plastics Extrusion Manufacturing

At Keller Plastics, we are steadfast in our commitment to integrating cutting-edge technologies in our plastic extrusion manufacturing process. Our focus on innovation enhances our product offerings and significantly improves our manufacturing processes, ensuring that we remain at the forefront of the industry. We prioritize technologies that elevate the performance and quality of our products and contribute to environmental sustainability.

Integrating 3D Printing for Rapid Prototyping

In our pursuit of excellence, we recognize the transformative impact of 3D printing technology, especially in rapid prototyping. This integration significantly accelerates our development cycle, offering numerous benefits:
  • Speed and Efficiency: Rapid prototyping through 3D printing drastically reduces the time from design to prototype, enabling swift development and testing of new products.
  • Cost-Effective Iterations: It allows for cost-effective iterations, making testing and refining designs possible without the significant expense typically associated with traditional prototyping methods.
  • Complex Designs: 3D printing creates complex geometric shapes that would be difficult or impossible to achieve with traditional manufacturing processes.
  • Customization: It offers a high level of customization, allowing us to cater to specific client needs with precision and flexibility.
This approach enhances our ability to innovate and provides our clients with a tangible representation of their concepts, ensuring that the final product aligns perfectly with their vision.

Leveraging Advanced Materials for High-Performance Extrusions

At Keller Plastics, we leverage a variety of advanced materials to produce high-performance extrusions, each selected for its unique properties and benefits:
  • High-Temperature Polymers: Materials like PEEK and Ultem are used for applications requiring resistance to high temperatures.
  • Impact-Resistant Materials: Polycarbonate and ABS are chosen for their strength and impact resistance, ideal for demanding environments.
  • Eco-Friendly Polymers: Bioplastics and recycled materials are increasingly used for applications requiring environmentally sustainable solutions.
  • Specialty Composites: Composites incorporating glass or carbon fibers are utilized for their enhanced strength-to-weight ratio.
Using these advanced materials allows us to create extrusions that are not only tailored to the specific needs of an application but also push the boundaries of what can be achieved with plastic extrusions.

Innovations in Biodegradable and Glow-in-the-Dark Profiles

At Keller Plastics, our dedication to innovation is showcased through our development of biodegradable and glow-in-the-dark profiles. This initiative marks a significant stride in merging technological advancement with environmental responsibility and user safety. Our drive to create these unique products stems from a deep understanding of the current environmental challenges and the evolving needs of various industries, reflecting our commitment to being at the forefront of the plastics extrusion industry.

Biodegradable Profiles

At Keller Plastics, our biodegradable profiles are crafted with an environmentally friendly focus and designed specifically for applications where sustainability is critical. These profiles significantly minimize environmental impact, aligning perfectly with the increasing global emphasis on eco-conscious manufacturing practices. They are instrumental in single-use products or packaging, directly contributing to reducing plastic waste that burdens our environment. The natural decomposition of these profiles positions them as a viable and eco-friendly alternative, ensuring that quality and functionality are not compromised in the pursuit of sustainability.

Glow-in-the-Dark Profiles

In enhancing both safety and aesthetics, our glow-in-the-dark profiles stand out. These profiles are ideal for applications requiring visibility in low-light conditions, such as safety signage and novelty applications. Their ability to illuminate paths in emergency situations or add an artistic touch to consumer goods makes them incredibly versatile. This versatility extends to a broad spectrum of industries, from creating eye-catching promotional items to essential safety equipment. The innovative design of these profiles demonstrates Keller Plastic’s capability to blend functionality with creative aesthetics, offering unique solutions that stand out in the market. Our biodegradable and glow-in-the-dark profiles are more than just products; they reflect our dedication to offering practical, sustainable, and visually appealing solutions. This approach solidifies our standing as a manufacturing leader who is not only focused on excellence but also on driving positive change in the plastics extrusion industry.

Commitment to Excellence in Customer Service

Our approach to customer service is deeply collaborative and tailored to the unique needs of each client. From the initial concept to the final product, we engage in a hands-on partnership with our clients. This process involves understanding your vision, discussing potential designs, and exploring various material options. Our plastic extrusion team works diligently to ensure that every detail aligns with the client’s specifications and expectations. This partnership approach allows us to create a seamless workflow where feedback is continuously sought and incorporated, ensuring that the final product is not just a delivery but a realization of your vision.

Providing Comprehensive Support and Guidance

Keller Plastics is committed to providing comprehensive support and guidance throughout the project lifecycle. Our dedicated team of experts is always on hand to answer questions, provide insights, and offer expert advice, ensuring a smooth and informed journey from start to finish. We pride ourselves on our ability to offer guidance on material selection, design optimization, and technical considerations, making sure that our extensive knowledge and experience back every project. This commitment to support and guidance is a testament to our dedication to each project’s success and our clients’ satisfaction.

Ensuring Client Satisfaction with Every Extrusion Project

At Keller Plastics, we strive to excel in every aspect of our work, from the quality of our extrusions to the efficiency of our processes, ensuring that each project is completed to the highest standards. Our focus on quality, timeliness, and continuous communication throughout the project ensures that our clients are satisfied and genuinely delighted with the results.

Why Keller Is the Premier Choice for Plastic Extrusion

At Keller Plastics, we don’t just offer plastic extrusion services; we deliver excellence and innovation in every project. Our expertise in producing a diverse range of high-quality extruded products, coupled with our dedication to sustainability and customer satisfaction, positions us as the premier choice in the industry. If you are seeking a partner who values precision and innovation as much as you do, contact Keller Plastics.

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